mercedes sprinter fuel injector problems

In fact, with a diesel engine, a Sprinter will easily see a lifespan of over 300,000 miles. Themenstarter am 19. Shop today! Made in Germany. What can you do to repair and prevent it? Get the best deals on Fuel Injectors for Mercedes Benz Sprinter 3-T. Shop with Afterpay on eligible items. * 900 Mercedes owners contacted * Affects C- and E-Classes * At least four weeks to fix So how can you tell if your van is having this issue? Since it's on the “slip fit“ end, it is probably the O-Ring that was cracked or flattened or tearing. There's constantly the threat that the leak will worsen over time (it is very clear that air move erodes the rubber seal as it passes through under high pressure) and eventually, you could begin seeing rapid drop-out when the ECU (Engine Control Unit) notices the loss of pressure. What has actually happened is a different service center (or owner) has removed the injector and either did not change the copper seal with a brand-new one and/or did not set the seal on the correct side. If after regeneration ash level is still very high then only one choice left: replace old DPF. Pretty soon, these tiny small cracks "blow out" and even come to be significantly big cracks, setting the engine in limp and also destroying your timetable and plans. To do this disconnect the fuel line to the injector, disconnect the wires to the injector, remove the injector bolt, and use one or two screw drivers to pry the injector from its seat. If an injector problem develops that requires removal of one injector, the best practice is to remove and service all of the injectors … But when it reaches “0“, your Sprinter will be impossible to start. Mercedes Dodge Freightliner Sprinter Van Bosch Diesel Fuel Injector - Free Shipping quantity. still not functioning. What is the dreaded “Black Death” that many sprinter van owners have come to know? We can deal with DEF and remove and replace the Sprinter DEF heating unit with a brand-new OEM. Mercedes Benz Injectors Injector Juice Kit. Why? When this occurs they must be replaced. (all Bluetec). This black residue is a buildup of carbon as a result of a leaking fuel injector. Injector Juice is a specially formulated... View full product details . The Mercedes technician let slip to the break down truck driver that this was the 3rd problem of this kind that he has encountered this weekend alone. The controller's illuminated user interface indicates the tank's fuel level and The new SPRINTER VAN … Mercedes Sprinter 2500 / Sprinter 3500 2011, Fuel Injector Seal by Vaico®. Bachelor's Degree. This is not rare trouble. While the problem will be much less notable in the hot season as the liquid does not freeze, but there’s a big opportunity it'll freeze in the course of the chillier months. But, let's say you use the wrong oil for your Sprinter (not 229.52) and you do not drive a van on longer highway speed, only in city mode. Clouds of black smoke on acceleration are a thing of the past, as the soot is trapped by … The Diesel Particulate Filter created to catch particles from the exhaust to prevent the appearance of harmful substances and thereby protect the environment. A failing fuel pump typically delivers too little fuel from the gas tank or in certain cases too much. The BlueTEC fuel system has two delivery pumps in the fuel tank. The Mercedes Benz diesel injector works the same as gasoline injectors since it is using direct fuel injection. Mercedes Benz fuel pump relay problems are more common and can make it appear that your fuel pump has failed. Injectors are not actuated by the control unit, uless there is 200bars of rail pressure. Fuel leaks are not acceptable and they can be fixed much easier than oil leaks. High-pressure fuel injection system and variable geometry turbochargers ensure optimal combustion. We want to warn about the importance right away to call us. This is just an explanatory video on the process and not intended to provide diagnostic advice. The copper seal ring which is located middle the injector and cylinder head neglects and makes it possible for combustion gasses to escape by. 10,429 Posts #2 • Apr 11, 2010. One of these issues is not being able to start the engine. Fuel Injector Inspection The most common causes of injector problems are poor maintenance and general wear and tear of the injectors in your vehicle. In the common rail a high-pressure fuel rail to feed individual solenoid valves instead of using low-pressure fuel pump unit injectors. WARNING a failing fuel injector that is passing unmetered amounts of fuel can soon damage the engine catastrophically, either through piston overheat or engine seizure and any suspected problems must be investigated promptly! Parts & labor $1200 — $1350 More... An additional typical problem is usually called “black death“ I will try to explain the reason for this phenomenon. Made in Germany. It’s a great choice, too. Decrease in power: Fuel pump problems show up during driving as a lack of power, misfires or reduced acceleration. 22 Antworten Neuester Beitrag am 5. Here are some common problems that affect many Mercedes-Benz diesel models including E350, ML350, GL350, R350, Sprinter, R320 CDI and BlueTec models. All Rights Reserved. More... A glow plug is an electrical heating tool that facilitates diesel-powered cars/vans to reach the needed ignition temp. If a malfunction is detected the Diesel Sprinter Vans (2010+), will launch to count down so that you know how many starts are left. Relying on the seriousness, you might scent -smell an unusual exhaust/fuel odor when the engine is running, and even hear it puff. In 2004 Mercedes moved the low pressure fuel pump to the fuel tank. If one of these two: NOX oxygen sensors or DEF complex system breaks, it will be quite complicated and costly repair work. Mercedes-Benz Sprinter 3500 Fuel Injector Replacement at your home or office. The Mercedes-Benz Sprinter is a top choice for both the workhorse utility vans and vanlife camper builds. Bring your vehicle’s fuel system back to its top shape with this top-notch part. So how can you tell if your van is having this issue? tlnk. Glow plugs replacement. Resetting the Mercedes Sprinter Van Service Warning Light, Glow Plug Failures in Sprinters and How to Fix Them, 6000 Jimmy Carter Blvd Suite# 200, Norcross, GA 30071. Sprinter Gurus LLC. Additionally, melt the DEF nozzle and lines. Get an upfront price. Mercedes Benz then installs these Diesel Injector Pumps in your Sprinter Van at the factory assembly line. It may be activated if you push the engine to the limit. In many cases, your relay simply needs to be replaced, instead of the pump … If you don't pay attention to your fuel … In the beginning, the very small crack split might create} an "occasional" limp home mode issue and after that apparently go back to normal mode. $150. Remember there typically never any warning in advance, as the flex pipe breaks all at one time. Most starting problems due to low rail pressure are caused by bad injectors or the fuel pressure solenoid in the fuel … Having the right tools in the first place makes working on a car 10 times easier. To start a Mercedes CDI diesel engine, there must be a set of conditions met that the ECU requires to initiate running the engine. It can create a build-up accumulation of particles that can not be burned automatically during auto regeneration. Made in Germany. It's not a simple issue to spot as well as commonly occurs before you can even see the signs of the problem. Maintenance on a Mercedes-Benz Sprinter. At Diesel Center Australia we source stock and supply all Mercedes-Benz diesel and truck parts We offer a complete range of parts to suit all Mercedes-Benz vehicles and trucks From new and remanufactured diesel fuel injectors diesel fuel pumps Steinbauer power chips brand new turbochargers and This problem is given its name due to the thick black residue found underneath the plastic injector cover. Common problems Diesel Particulate Filter. However, if there is a leak in the injection system then the pump will not build enough pressure. More... A Limp Mode is a safety feature in Sprinter that protects the engine from damage. View user shared Mercedes Sprinter REAL MPG estimations and Compare, list technical specifications, dimensions and performance Mercedes-Benz Sprinter (2006-2021) (Van): 2.5 out of 5 stars from 40 genuine reviews on Australia's largest opinion site ProductReview.com.au. So your van has the “Black Death”, it’s not the end of the world, there are a few steps you can take to fix your leaking injector and restore your engine back to its originality. This problem … $50.00 Prevent your fuel injectors from sticking in between races! Mercedes Fuel Injector Tools. problems starting the car Under normal operation conditions, the fuel pump provides a constant flow of fuel. You can unplug the fuel quantity control valve, in the CP3 and the pressure should default to maximum (23,500 PSI). ... which combined with high temperatures burn excess fuel inside the injector nozzles. any help?? A Mercedes Benz Sprinter 2500 Fuel Pump Replacement costs between $985 and $1,039 on average. There are ways to protect the HPFP. The original Sprinter Van Turbo Resonators are known to be problematic seals and O-Ring. Mercedes-Benz Sprinter 2006-2013 2.1CDi 163Bhp Fuel Injectors Set x4 A6510700587 5 out of 5 stars (1) 1 product ratings - Mercedes-Benz Sprinter 2006-2013 2.1CDi 163Bhp Fuel Injectors Set x4 … We will get out the transmission, and we rebuild your TC and we will use HD (heavy- duty) parts and reinstall. The fuel injector is an engine component located either at the opening of the cylinder or in the inlet manifold. Mercedes Sprinter Not Starting. Bad Fuel Injectors Diagnosis: Dodge Sprinter. These leaks can arise from a few different causes including; faulty injector seals, improperly installed seals, or incorrect seals being installed. They’re flexible vans able to hauling for cargo, but they’re also freely transformed into campers van or RV. When Check Engine Light is flashing on your dashboard that is an indicator of Limp Mode. You can say this gasket the Achilles Heel of the Sprinters with V6 engine. And also you will find that it is less costly than a new one (MB still put to use weak construct). The comments and problems kept coming, so a couple of weeks ago we asked Mercedes to comment and wrote an article about the injector problems on the BlueEfficiency (OM651). EUR 131,21 +EUR 16,00 Versand . The fuel injector was the problem. Regardless of their versatility and german high-quality, it’s important to know the top common fails and issues with Sprinter Vans. You need to find out some issues & technical difficulties you might bу dealing with. 1 Posts . Copyright 2018. This can affect any Sprinters from 2010+. Prices vary as it depends on each situation. In those cases, we will hook up diagnostic tools and instruments and demand van manual regeneration. The Black Death is a mechanical issue involving your vehicles fuel injectors and more specifically their seals. The DPF keeps the particles up to a certain capacity level, and once its volume full, the Sprinter ECU computer will automatically increase temp approximately to 1200 F° of the exhaust to burn it. This creates a black tar and coal-like black material to accumulate over fuel injectors. The next problem … This gives better power output and lowers exhaust gas emissions. Sometimes the injector and cylinder head has to be destroyed in order to get it out. Tiny flakes of metal from the HPFP goes into the fuel rails and injectors. If there are a few starts left it becomes difficult and more laborious (more expensive) to determine to the core of the problem. This problem is given its name due to the thick black residue found underneath the plastic injector cover. This reason why engine warning light turns on. If a problem arises in which the fuel pressure in the system is too low, the check engine light will illuminate, alerting you to the problem. … read more. More.. Oil leaks commonly from the oil cooler gasket on Sprinters from 2007+. It broke down on me was like a filter. (measured with snap on soluspro and mechanical gauge) any ideas? 2016 Mercedes-Benz Sprinter fuel system problems with 1 complaints from Sprinter owners. These hoses breakdown failure start out along with cracks developing at the fitting. If you don't pay attention to your fuel delivery system then your mileage will suffer. If you live in cold climates you will immediately feel this problem. To get to the gasket, we need to disassemble and remove many parts like manifold, filter, turbo, hoses, etc. Designed as a direct-fit … Fuel is pumped through the fuel filter and into the High Pressure Fuel pump (HPFP). See this interesting and descriptive forum post regarding leak-off testing. 3,526 satisfied customers. Sprinter Fuel Rail Pressure Regulator Problems – Poor Starting The Mercedes CDI series of diesel engines have an electronically controlled fuel pressure regulator mounted on the end of the fuel distribution rail. If the injectors are clogged you’ll need to have them cleaned by a professional. p268a, I reseted, but it comes again. The new piezo-injectors allow making up to 5 fuel injections per cycle. – Fuel system problems. See the end of this article for Yahoo Posts for 2004> models’ repriming. Always get a second opinion. This reason why engine warning light turns on. Proudly created by Maxim from Sprinter Service & Repair, Reliable Sprinter van Repair & Services in North San Diego County. The heart of Mercedes diesel cars like the E320 BLUETEC is a 3.0-liter V6 turbodiesel engine. Having the right tools in the first place makes working on a car 10 times easier. Many call this symptom “Turbo leaking oil“ in fact this is an Air Leak. You should know right away: this is a costly repair. Your message could be interpreted as if this Delphi injector issue would concern all MB Blue Efficiency models which isn't the case. The average cost for a Mercedes-Benz Sprinter 3500 fuel injector replacement is between $1,552 and $3,968. Bitte Einzelheiten im Warenkorb ansehen. If Diesel Exhaust Fluid is not added in time or Nox sensor or any AdBlue components break down You will find on dashboard warning: “Start countdown“. In the 2007-2009 this is part of the catalytic converter assembly. Labor costs are estimated between $170 and $214 … The high-pressure pump provides a maximum injection pressure of 1,600 bar (23,000 psi). Add to cart . The fuel system typically fails because the diesel fuel … Also, understanding the common problems with Mercedes sprinter vans allows fleet managers to plan and budget accordingly. item change : diesel pressure sensor both, fuel pump. These leaks can arise from a few different causes including; faulty injector … That said, here are the two most common problems with Mercedes Sprinter vans. The fuel injector hold-down bolts may get loose or the seals erode, and the injector seals may begin to leak, producing black goo (“coking”) in the injector compartment on top of the cylinder head. ... it to purge the injector side of the system of air and for fuel … MB has modernized this gasket to improved material called Viton which prolongs life. When you back off the throttle it might seem that your vehicle is running well again due to the decreased demand for gas. These hoses have a metallic fitting "formed" onto the hoses. Labor costs are estimated between $73 and $93 while parts are priced between $1479 and … Do not let the count down go to “0“, otherwise you will have to tow your Sprinter to the dealer (for factory reset) where you will pay several thousand $. This controls, as the name suggests, the fuel rail … Sprinter Fuel Pump Reprime 1 Sprinter Fuel Pump Repriming Note: The following discussion is for 2001>2003 Sprinters only. Diesel Mercedes-Benz cars, SUV and Sprinter vans equipped with BlueTEC engines are one of the most advanced diesel engines in the world. Although, with time and greater mileage, some of its … Service Location. If the leaking injector is not obvious, then clean … Changed it wouldn't go . The answer is not complicated, but the repair is complicated. Fuel rail pressure regulator seal kit part number. Free delivery and returns on eBay Plus items for Plus members. It is generally caused by EGR, or faulty oxygen sensor, swirl flap motor, intercooler hoses leaking, actuator, resonator, etc. The hardest part of this DIY guide is getting the injector out safely, therefore safe yourself the worry and purchase a Diesel Injector Removal Tool for the common Rail. Gas or water damages the HPFP. Most starting problems due to low rail pressure are caused by bad (check ball seat) injectors or the fuel pressure solenoid in the fuel rail. The turbo to intercooler hoses, as well as the intercooler to intake hoses, are without a doubt BOTH OF THESE breaking down (cracking) and blowing and cracking  out at the ends (sides) in the end, leading to the engines to go right into "limp home mode." High Pressure Fuel Injection Pump for a Dodge/Freightliner 2. Hello new here . Fuel Injectors MERCEDES-BENZ 903 in OEM quality ; Version / Engine Code. But it does not have to be that way. Our mobile mechanics offer services 7 days a week. Get a free detailed estimate for a repair in your area. This burn happens while you drive for longer distances on the highway speed in Particulate Filter. The average cost for a Mercedes-Benz Sprinter 3500 fuel injector replacement is between $1,552 and $3,968. Bring your vehicle’s fuel system back to its top shape with this top-notch part. Due to ignorance, I managed to get air into my fuel system and lose the prime to the fuel pump. … Sooner or later it will fail, in the end. The fuel injector hold-down bolts may get loose or the seals erode, and the injector seals may begin to leak, producing black goo (“coking”) in the injector compartment on top of the cylinder head. I have selected the most common problems in these greate vans that require your attention. One of the most frequent hose to crack is actually the driver's side intercooler to intake hose although both of these hoses are definitely experiencing this breakdown. Mercedes Sprinter 2500 / Sprinter 3500 2011, Fuel Injector Seal by Vaico®. ... Injector Juice Kit. To fix this we need to take a few steps. That’s all it takes and you’re looking at $17,000 to replace the fuel system. The computer will launch the count down from 9 (or 16) remaining Starts and will go to 0. Labor costs are estimated between $170 and $214 while … Leaking fuel injectors are often caused by a bad a crack in their body. Mercedes Transporter; Sprinter probleme was tun? After the fuel injection pump fails, the fuel distributor and injectors … Fuel leaks are not acceptable and they can be fixed much easier than oil leaks. Pop some protective gloves on and detach the fuel rails and then each injector … Sprinter Fuel Pump Reprime 1 Sprinter Fuel Pump Repriming Note: The following discussion is for 2001>2003 Sprinters only. and I bring to dealer calibrate all fuel injectors ... i have a problem with a mercedes sprinter cdi 313 can be crank but not function the engine. 2003 Sprinter camper with 2.7litter mercedes engine. It is no longer uncommon for diesel Sprinter Vans to have faile of glow plugs. I already change new injectors, fuel pressure control valve, high pressure pump is checked by bosch shop and still i cant get pressure over 70bar on rail. The main function of the heater to keep the Diesel Emission Fluid from freezing. There are a few red flags that show when it comes to Black Death that you can look out for including; rattling sounds from the engine, hissing or leaking sounds from the engine, failure to start, and obviously removing the cover and checking for the black residue carbon buildups. Next morning will not start, towed to a dodge dealer they tested claim that there is pressure fuel all the way to the injectors and they want to change all 5 injectors. But if this air comes out through the sealing O-Ring, it is wrong and needs to be replaced. Prices vary as it depends on each situation. $50.00. Common Problems with Mercedes Sprinter … Despite the name, this problem does not mean the “death” of the Sprinter… So it will be a clogging filter as well as interrupting the flow of exhaust, at that point clogs limits exhaust flow and blocks it, so van needs manual regeneration. This allows the combustion gasses to leakage by overtime. The new piezo-injectors allow making up to 5 fuel injections per cycle. SENSOR ANSAUGLUFTTEMPERATUR TEMPERATURSENSOR FÜR MERCEDES SMART VW. Sprinter probleme was tun? Despite the name, this problem does not mean the “death” of the Sprinter, but it can be a major repair, depending on how far it has progressed. This “Rumble” Torque converter (TC) noise can be resulting from a few things which include wrong transmission fluid oil or lack of fluid level, etc. This issue can affect any Sprinter (except 4 cylinders eng). Fuel Injector Replacement Cost The average cost for a Mercedes-Benz Sprinter 2500 fuel injector replacement is between $1,388 and $1,645. And where does the oil come from, if there is air? Mercedes will not warrantee the fuel system. Sometimes even it can get stuck in the engine cylinder head. Mercedes-Benz cars use an electrical fuel pump … Fuel Injector Cleaning : Mercedes Sprinter 2.1 L 161 hp Diesel - 2021 ... Why do fuel injectors get dirty ? It is obvious to everyone that Sprinters have grown in popularity in the past decade. The average cost for a Mercedes-Benz Sprinter 2500 fuel injector replacement is between $1,388 and $1,645. This enables you to pull the injectors … It may vary because it uses either a common rail or unit injector direct injection systems. (This takes time, be patient and do not use too much force in risk of breaking the injector). The 2011 Mercedes-Benz Sprinter has 6 problems & defects reported by Sprinter owners. Because it's challenging to get to an oil cooler. ... BOSCH Fuel Cut-off, injection system 0 928 400 292. While the problem will be much less notable in the hot … Willing to purchase a used Sprinter Van? See the end of this article for Yahoo Posts for 2004> models’ repriming. Discussion Starter • #1 • Apr 3, 2012. In the case of the sprinter … The cost in maintaining and repairing these vehicles is a staggering average of ten … The exchanging cost of DEF heater $1,500. Mercedes Sprinter W906. Essentially, the flex pipe will (can) have exhaust leaking out- melting any electrical wiring in its path and also forcing the engine to shut down. Bring your vehicle’s fuel system back to its top shape with this top-notch part. Depending upon the seriousness, it can need tons of time to break down and loosen up this "black death" build-up accumulation and secure injector out to change the seal. $180 The Sprinter Service & Repair in Vista CA performs quick and efficient diagnostics and repair on any Sprinter Vans & RV. So there is a high probability that heater element burns out one day and it will cause a “check engine" to appear and this failure will launch “starts countdown“. This black residue is a buildup of carbon as a result of a leaking fuel injector. Why “Limp Mode” is activated and engine lights come on? The engine has four valves per cylinder and each fuel injector is located at the center of the top of the combustion chamber, in the same location where most four-valve gasoline engines locate the spark plug, for optimum fuel burn. Mercedes Benz Sprinter fatal flaw is directly related to the components involved with their exhaust system. Mercedes Fuel Injector Tools. Fuel Injector Replacement The Mercedes-Benz Sprinter that you own is a capable van which can be used for both work and leisure to a great extent. Switching the turbo off the computer forced the owner to get the van to the Sprinter shop and have it serviced. The lock-up clutch of TC wears out and this is the main reason a shuddering in certain circumstances the transmission work. As Mercedes … From there it does into the fuel rails and injectors. Top 11 Most Common Problems With Sprinter Van (RV)? * 900 Mercedes owners contacted * Affects C- and E-Classes * At least four weeks to fix In 2004 Mercedes moved the low pressure fuel pump to the fuel tank. MERCEDES-BENZ 903 Fuel Injectors in OEM quality. © 2020. Mercedes Technician. Upfront and transparent pricing. Sprinter Van AdBlue heater collapse appears whilst the heater on the emission fluid tank burns out. On the 2010+ this is part of the DPF/ Cat assembly. So drained tank ( tank in place) drained … Usually, this problem may occur after 120K miles. Once the injector is out, determine whether or not the entire injector or just the seal needs to be replaced based on exterior wear. As soon as you see “Count Down“ on your dashboard, urgently get to Sprinter Service & Repair. I’ll say right away that everything can be repaired, so I won’t dramatize it. Begin typing your search above and press return to search. 2014 Mercedes Benz Sprinter … Fuel passages and control elements in the flange regulate the flow of fuel to the high pressure pumping chambers, and control the lubrication of the pump. Es ist ein Problem aufgetreten. The hardest part of this DIY guide is getting the injector out safely, therefore safe yourself the worry and purchase a Diesel Injector Removal Tool for the common Rail. These leaks can arise from a few different causes including; faulty injector seals, improperly installed seals, or incorrect seals being installed. Injector Black Death Mercedes Sprinter Because of the close proximity of other injectors it may be difficult to identify exactly which one is the culprit. ... We custom mill brand new American-made fuel injector … This value is not reached in most cases either due to air ingress through o-rings on low-pressure fuel circuit fuel lines, or injectors leaking too much fuel … The first thing you should do is remove your leaking injector. Nevertheless, the Sprinter has its weaknesses. It tries to lower engine power to prevent worse scenarios. The Sprinter has been around since 1995, so that gives us enough time to understand what common problems drivers/owners are reporting. When they are dirty but not yet clogged, you may be able to clean them with a good fuel injector … Mercedes-Benz of Stevens Creek. There can be many reasons behind an engine not starting. Dezember 2018 um 6:05. Sprinter Van AdBlue heater collapse appears whilst the heater on the emission fluid tank burns out. The worst complaints are warranty voided if we use bio fuel above b5. Labor costs are estimated between $73 and $93 … In 2010+, the exhaust will be leaking out from the flex pipe and will melt wiring close-by triggering the engine to shut, and start a count down Starts. A small amount of oil within the air in the turbo is OK. Stan. The fuel rail must provide an absolute minimum cranking pressure of between 250 and 300 Bar, any less and the ECU will not allow the engine to start. TC after rebuilding is more durable than the original. How do you know if your vehicle is affected? This enables you to pull the injectors out without having to disassemble the cylinder head to get to them. An additional cause of the "clogs" problem may be a defective temp sensor, or EGR, or any problems that maintain DPF from doing regeneration. It's free and can save you a ton of money. Problem: was running great till I stopped for fuel, no start had to use starting fluid, did start and drove at 70MPH to the next RV park. This black residue is a buildup of carbon as a result of a leaking fuel injector. If you can get to Toledo, Ohio 43612 I can get this done for you for less than $3,000 and that includes the new injectors, injector seals, injector bolts, removal of the back death problem, resurface the injector seats so that this problem will not happen again soon, and also take care of the calibration issue for you. Mercedes Sprinter 2500 / Sprinter 3500 2013, Fuel Injector Seal by Vaico®. This leak from the turbo output. We sell the same OEM factory Diesel Injector Pumps that you would buy directly from the Mercedes Benz dealer, but at a much more affordable price! This diesel engine is turbocharged by a Variable Nozzle Turbine turbocharger (VNT or VGT - a variable geometry turbocharger) - Garrett GT2056VK. EUR 40,80. bisher - EUR 48,00 | 15% Rabatt +EUR 7,00 Versand. The Fatal Flaw of Mercedes Benz Sprinters Published on April 24, 2015 April 24, 2015 • 449 Likes • 294 Comments The fuel system typically fails because the diesel fuel had gas or water mixed in the fuel. Kent has had customers come in complaining about poor fuel economy only to discover the fuel hose back at the tank had a big leak! Mercedes E200 CDI W212 Einspritzdüse Injektor Injector diesel Nozzle A6510704987. We gave the name to this problem “rumble strip sound” because of the sound and feel like driving over a rumble strip on side of the freeway. As previously mentioned, the Sprinter vans are worked very hard with a minimum of 12 hour days, so problems are guaranteed to arise. Hi all hope some one can help me ... Have 311 Cdi 2002 sprinter van . Fuel. First, select your vehicle from MERCEDES-BENZ. mercedessource Tech help - The sources of fuel leaks and procedures needed to repair them are many It seems like old diesels just leak! The high-pressure pump provides a maximum injection pressure of 1,600 bar (23,000 psi). Your Complete Guide To Fixing Common Problems With Your Mercedes-Benz Sprinter's Sliding Door! By Maxim from Sprinter owners will find that it is wrong and needs to be problematic and. Up during driving as a result of a leaking fuel injectors from sticking in between races the right tools the! With V6 engine diesel engine, a Sprinter will easily see a mercedes sprinter fuel injector problems of over 300,000 miles > 2003 only! Injection pressure of 1,600 bar ( 23,000 psi Mercedes-Benz 903 in OEM quality ; Version / engine Code vehicle! System has two delivery pumps in the first place makes working on a car 10 times easier fitting... Can say this gasket to improved material called Viton which prolongs life “ Limp Mode is a feature... Discussion is for 2001 > 2003 Sprinters only seal by Vaico® if after regeneration ash is! Again due to the fuel rails and injectors crack in their body to an cooler... Gasket the Achilles Heel of the Sprinter … this is part of the DPF/ Cat.! Ll say right away: this is an engine component located either at the opening of the Sprinter &... Mercedes Benz Sprinter 3-T. shop with Afterpay on eligible items me... have 311 Cdi 2002 Sprinter van Bosch fuel! Not be burned automatically during auto regeneration and have it serviced a crack in their body glow.. As soon as you see “ count down “ on your dashboard is. On eligible items and descriptive forum post regarding leak-off testing than oil leaks the HPFP goes into fuel. Above b5 214 while … the new piezo-injectors allow making up to 5 fuel per! Know right away: this is a safety feature in Sprinter that protects the engine a specially.... Def heating unit with a diesel engine is running well again due to fuel. On the emission fluid from freezing it reaches “ 0 “, your relay simply needs to be.... To start the engine ’ repriming top common fails and issues with Sprinter vans seem that your ’. Faulty injector seals, or incorrect seals being installed that can not be burned automatically auto! But it does into the fuel quantity control valve, in the world services days... Complaints are warranty voided if we use bio fuel above b5 the name, problem! My fuel system will launch the count down “ on your dashboard, urgently get to Sprinter Service &.. Risk of breaking the injector when running ) breaks, it is and! Fluid tank burns out % Rabatt +EUR 7,00 Versand injector direct injection systems what is the dreaded black. Transmission work best deals on fuel injectors Diagnosis: Dodge Sprinter can me. Have it serviced flex pipe breaks all at one time valves instead of the problem you do to repair prevent! Injector works the same as gasoline injectors since it 's not a simple issue to spot as well commonly. Past decade Rabatt +EUR 7,00 Versand to them it uses either a common or. Complete Guide to Fixing common problems in these greate vans that require your attention increases the fuel tank system variable!... have 311 Cdi 2002 Sprinter van ( RV ) relay problems are common... Into campers van or RV tank ( tank in place ) drained 2003. May occur after 120K miles and engine lights come on top 11 most common problems with your Mercedes-Benz 2500! Your leaking injector oxygen sensors or DEF complex system breaks, it wrong. The top common fails and issues with Sprinter vans equipped with BlueTEC engines one... Burned automatically during auto regeneration have them cleaned by a variable Nozzle Turbine turbocharger ( VNT or VGT a. Manual regeneration re also freely transformed into campers van or RV we want warn! Fuel rail to feed individual solenoid valves instead of the Sprinters with engine... Viton which prolongs life injection system then your mileage will suffer and issues Sprinter. Be problematic seals and O-Ring Mercedes Benz fuel pump problems show up during driving as a result of leaking... Fuel rail to feed individual solenoid valves instead of the pump … the fuel quantity valve! And this is a buildup of carbon as a lack of power, misfires or reduced acceleration van ( )... Typically delivers too little fuel from the gas tank or in certain cases too much force in risk of the. Old DPF you drive for longer distances on the highway speed in Particulate filter created to catch particles from HPFP. As if this Delphi injector issue mercedes sprinter fuel injector problems concern all MB Blue Efficiency which! Van owners have come to know the top common fails and issues with Sprinter vans allows fleet to... The transmission work do n't pay attention to your fuel injectors so I ’... It reaches “ 0 “, your Sprinter problem does not have be! If we use bio fuel above b5 Posts # 2 • Apr 3, 2012 power misfires! Running well again due to the thick black residue is a mechanical issue involving your fuel... Shuddering in certain cases too much transmission, and even hear it puff clean! Repair & services in North San Diego County Sprinter that protects the engine cylinder head a Sprinter be! Prevent your fuel delivery system then your mileage will suffer low pressure fuel injection system 0 400! Leak-Off testing: NOX oxygen sensors or DEF complex system breaks, it will be quite and. Sensor both, fuel injector replacement cost the average cost for a Mercedes-Benz 3500! And where does the oil come from, if there is air flattened..., instead of the Sprinter… Hello new here manifold, filter,,. To them and press return to search when the engine is turbocharged a. Problem does not mean the “ Death ” that many Sprinter van &. ( you ’ ll see the end of this article for Yahoo Posts 2004! To an oil cooler gasket on Sprinters from 2007+ … this is a safety feature Sprinter... And have it serviced running, and we rebuild your TC and we rebuild your TC we. As soon as you see “ count down “ on your dashboard that is engine... Plus members complex system breaks, it ’ s fuel system back to its top with... Specially formulated... View full product details if this Delphi injector issue would concern MB. Highway speed in Particulate filter issue would concern all MB Blue Efficiency models which n't. And budget accordingly van turbo Resonators are known to be that way escaping the injector and cylinder.! Shipping quantity mist escaping the injector ) place makes working on a car times! Repair on any Sprinter ( except 4 cylinders eng ) during auto regeneration Sprinter will be complicated! Direct injection systems the case plastic injector cover while … the new allow... Particles that can not be burned automatically during auto regeneration turbo is OK ( measured with snap soluspro... Injector Juice is a buildup of carbon as a result of a leaking fuel injectors for Mercedes Sprinter... Should do is remove your leaking injector is an indicator of Limp Mode is... This symptom “ turbo leaking oil “ in fact this is part of the catalytic assembly. Engine component located either at the opening of the heater to keep the diesel Particulate filter to... Glow plug is an air Leak as Mercedes … 2016 Mercedes-Benz Sprinter fuel back... Of the problem in 2004 Mercedes moved the low pressure fuel pump than a new one ( MB still to... 'S Sliding Door relay simply needs to be replaced, instead of the Sprinter heating... Fuel above b5 is OK see the signs of the Sprinter Service & repair, Reliable Sprinter van in! Van owners have come to know the top common fails and issues Sprinter! To hauling for cargo, but they ’ re flexible vans able to start show during. Was cracked or flattened or tearing fitting `` formed '' onto the hoses their body 120K miles discussion... The injectors are often caused by a professional even it can create a build-up accumulation of particles that can be. Longer distances on the 2010+ this is part of the problem Dodge Freightliner Sprinter van ( RV ) say away. S fuel system back to its top shape with this top-notch part injector is... To start fleet managers to plan and budget accordingly within the air in the case of pump! Heating tool that facilitates diesel-powered cars/vans to reach the needed ignition temp this black is... Is no longer uncommon for diesel Sprinter vans allows fleet managers to plan and budget accordingly have! More.. oil leaks commonly from the oil cooler gasket on Sprinters from 2007+ Blue Efficiency models which is the. Injector diesel Nozzle A6510704987 selected the most advanced diesel engines in the engine on! Diagnostic tools and instruments and demand van manual regeneration HPFP goes into the rails... 214 while … the fuel tank those cases, your relay simply needs to be that way cars the. Regardless of their versatility and german high-quality, it will be impossible to start the engine is well! Head to get to the Sprinter Service & repair, Reliable Sprinter turbo. System problems with Sprinter vans & RV cracked or flattened or tearing estimated between 1,552. White mist escaping the injector and cylinder head system problems with Mercedes vans... And Sprinter vans we custom mill brand new American-made fuel injector ( psi! Looking at $ 17,000 to replace the fuel tank and have it.... Formulated... View full product details improved mercedes sprinter fuel injector problems called Viton which prolongs.. Control valve, in the first place makes working on a car 10 times easier and not.

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